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Lecturer(s)
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Mašín Ivan, doc. Dr. Ing.
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Lepšík Petr, doc. Ing. Ph.D.
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Vavruška Jan, Ing. Ph.D.
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Koblasa František, Ing. Ph.D.
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Course content
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1. Objectives, development, definitions and methods of industrial engineering. Factors affecting productivity. 2. Process orientation. Types of process waste. Lean Manufacturing. Lean Design. 3. Process indicators and their calculation. Productivity, efficiency, lead time, FTT / FPY, WIP, BTS, etc. 4. Methods of process and operational analysis (micro-analysis). 5. Value stream mapping (macro-analysis). The process of creating a value map of the present and future state. 6. Methods of measuring labour workload. Predetermined time systems. BasicMOST. Use in product design. 7. Principles of manufacturing ergonomics. Methods for ergonomic screening. Influence of product design on ergonomics. 8. Design of work and workplaces. Workplace elements. Influence of product design on workplace layout. 9. Designing work and workplaces in the context of Industry 4.0. Analysis of human-robot linkages (cobot). 10. Methods and technical means for rapid assortment changes and quick tool change. 11. Methods and technical means of low-cost automation I. Prevention of errors and defects. Poka-yoke. 12. Technical tools, methods and procedures in the maintenance of machines and equipment. 13. Technical tools, methods and procedures in company logistics. Influence of product design on logistics. 14. Methods and technical means of low-cost automation II. Karakuri structures and their design.
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Learning activities and teaching methods
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Monological explanation (lecture, presentation,briefing), Dialogue metods(conversation,discussion,brainstorming), Self-study (text study, reading, problematic tasks, practical tasks, experiments, research, written assignments), Active metods (simulation, situational contingency methods, drama,acting, namagerial acting ), E-learning
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Learning outcomes
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The course is focusing on the theory and problems of selected industrial engineering methods related to the innovation cycle. Emphasis is put on the methods usable in the product and production design phase (eg labour workload measurement, ergonomics), the consequences of the chosen design solution of the innovated product for business processes (eg Lean Design, Value Stream Mapping, logistics, process indicators) and technical solutions of machines and workplaces promoting high productivity and quality in the production of innovative products (eg rapid tool changes, Poka-yoke, Karakuri, maintenance). The seminars are focused on the practical application of selected methods of industrial engineering within an innovative team project focused on the design of technical elements for the production workplace.
Students will acquire knowledge in the subject in accordance with the objective and content.
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Prerequisites
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unspecified
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Assessment methods and criteria
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Combined examination
Credit: 75% attendance, successful defense of term papers. Exam: combined (written and oral) - demonstration of knowledge of the discussed areas, the condition for participation in the exam is to obtain a credit.
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Recommended literature
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Imai, M. Gemba Kaizen. Computer Press, 2005. ISBN 80-251-0850-3.
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KAVAN, M. Výrobní a provozní management. 2002. ISBN 80-247-0199-5.
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LEGÁT a kol. Management a inženýrství údržby. Příbram, 2016. ISBN 978-80-7431-163-5.
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MANLIG, František, František KOBLASA a Petr KELLER. Production systems. TU v Liberci, 2016. ISBN 978-80-7494-318-8.
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Mašín, I.- Vytlačil, M. Nové cesty k vyšší produktivitě. Metody průmyslového inženýrství.. Liberec, Institut průmyslového inženýrství, 2000.
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